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Product Name
Lotus Sugar Mill Roller
Purpose
The Lotus Sugar Mill Roller represents an advanced component solution engineered to eliminate the most critical yield-reducing pain point: Juice Reabsorption. Its specialized purpose is to achieve optimized secondary and final juice extraction by rapidly evacuating juice from the pressure zone, thereby boosting overall milling efficiency.
Suitable Positions & Configurations for Lotus Sugar Mill Rollers
The LSR is designed for critical positions in the mill train where the cane blanket is thin, and high pressure exacerbates juice reabsorption.
- Mill Type Configurations:
- 3-Roller Mills
- 5-Roller Mills
- 6-Roller Tandem Configurations
- Mill Stand Positions: Ideally suited for later mill stand positions (e.g., the last one or two mills) where high pressure makes extraction challenging and drainage is paramount.
Lotus Sugar Mill Roller Material
Premium Roll Grade Alloy Shell with Forged Steel Shaft Core
A premium Roll Grade alloy is employed for the shell. This material is chosen for its strength and integrity, which must be maintained despite the presence of internal structural modifications (drainage holes).
Lotus Sugar Mill Roller Material – Casting and Forging
Shell: Unique Perforated Design
- Unique Feature: The core feature is the unique Lotus Sugar Mill Roller Design, which includes a precise array of drainage holes (perforations). This network rapidly removes extracted juice from the crushing zone.
- Arched Profile: Features specialized Sugar Mill Roller Arcing which works in conjunction with the perforations to maximize drainage and prevent juice buildup, directly contributing to solving the reabsorption issue.
- Structural Integrity: Specialized Technicals – Casting and Forging are utilized to maintain the shell’s structural integrity around the perforations under high-pressure loads.
Shaft: Forged Steel Roller Shaft
Core Component: The shell is seamlessly fused onto a high-integrity Forged Steel Roller Shaft.
Heat Treatment of Lotus Sugar Mill Roller
The Forged Steel Roller Shaft is treated with specific Heat Treatment to ensure the necessary toughness and resistance to stress cycles experienced in high-pressure milling. The shell alloy is also thermally managed to optimize its mechanical properties.
Key Dimensions-Diameter and Length, Tolerance, Weight
Precision and Fitment
We ensure zero Fitment Issues by adhering to international Standard specifications for all dimensions.
Dimension | Requirement | Tolerance |
Diameter and Length | Custom requirements defined by mill specifications | Ultra-Precise Tolerance |
Critical Fits | Matched to bearing specifications | Ultra-Precise Tolerance of 0.05 mm |
Weight | Full details provided in the test report | N/A |
Ultra-Precise Tolerance
We deliver ultra-precise tolerance e.g. 0.05 mm across all Diameter and Length requirements to ensure balanced rotation and minimize stress on the mill stand structure.
Inspection & Quality
Quality
This commitment to High Quality ensures this essential technology delivers superior juice yield at competitive Sugar Mill Roller Prices for challenging Industry Applications.
QA/QC Inspectors
Our stringent, certified QA/QC Inspectors verify the structural integrity of the perforated design and ensure all dimensional and metallurgical specifications are met.
Machinery Test Report
This investment is verified by a detailed Machinery Test Report providing full assurance on:
- Material composition and properties.
- Integrity of the specialized casting and fusion zones.
- Exact dimensions and adherence to ultra-Precise Tolerance.
Customizable Designs
The Lotus Sugar Mill Roller Design is unique, featuring a precise array of drainage holes and specialized arcing.
Industry Applications of Lotus Sugar Mill Roller
- Optimized Secondary and Final Juice Extraction
- Milling environments where high pressure causes Juice Reabsorption
- Challenging Industry Applications requiring maximized yield
